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Model 959 Paper Folder

Installation, Operation, & Maintenance Instructions

Table of Contents

1.0 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . Page 2

2.0 Basic Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

4.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

5.0 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

6.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . Page 7

Reference Illustrations. . . . . . . . . . . . . . . . . . . . . Page 9

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-11

Parts Diagrams. . . . . . . . . . . . . . . . . . . . . . . Page 12-13

Quick Reference Part Numbers. . . . . . . . . . . . . Page 14

Wire Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Specifications

Feed Rate . . . . . . . . . . . . . . . . . .18,000 pcs. per hour*

Types of Folds . . . . . .Letter, Single, Z, Double Parallel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .French, Baronial

Feeding Method . . . . . . . . . . . . . . . . . . .Bottom Friction

Lightest Paper . . . . . . . . . . . . . . . . . . . .9# (Onionskin)

Heaviest Paper . . . . . . . . . . . . . . . . . . . . .110# (Bristol)

Max. Paper Size . . . .20” x 14 1/16” (66.04 x 35.72cm)

Min. Paper Size . . . . . . . . .2” x 3 1/4” (5.08 x 8.26 cm)

Max. Fold Length

First Fold . . . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)

Second Fold . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)

Min. Fold Length

First Fold . . . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)

Second Fold . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)

Fold Stapled Sets . . . . . . . . . . . . . . . . . .Max. 3 Sheets

Electrical Specifications . . . . . .115V 60 HZ (3.5 Amps)

UL/CSA Approved . . . . . . . . . . . . . . . . . . . . . . . . . .Yes

Dimensions . . . . . . . . . . . . . . . . . . . . . . .24" x 15" x 16"

Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . .115 lbs.

* 8 1/2 x 11 sheet of paper

Introduction

Thank you for selecting the Martin Yale Model 959 Folder. Your folder and all the components were 100% tested at our factory.

We folded, perforated, and scored paper, performing over 100 individual functional checks on this folder.

Please read and understand this manual completely before attempting to operate the folder. This will prevent most common prob-

lems and eliminate operator-associated errors. Most performance related problems are due to inexperience with the wide range of

machine adjustments which are available to you. Understanding these instructions is vital to years of excellent performance by a

time-tested machine.

WARNING! This machine contains moving parts. Never connect power to the machine until you are

ready to set up and operate the folder. During setup, operation, and maintenance keep hands, hair,

loose clothing, and jewelry away from all moving parts. Serious bodily injury could result. Service,

or disassembly of side covers should only be attempted with the power disconnected and locked

out. The AC outlet must be nearby and not blocked.

Serial No.

1 2 3 4 5 6 ... 15 16

Inhaltsverzeichnis

Seite 1 - Model 959 Paper Folder

Model 959 Paper FolderInstallation, Operation, & Maintenance InstructionsTable of Contents1.0 Nomenclature . . . . . . . . . . . . . . . . . . . .

Seite 2 - 2.0 Basic Set-Up

Item # Description Qty. Part No.1 Paper Guide Adjustment Knob 2 W-O0320362 Paper Guide (L.S.) 1 W-A0950403 Paper Guide (R.S.) 1 W-A0950414 Feed Table

Seite 3 - 3.0 Operation

(11)Item # Description Qty. Part No.118 Label 2 M-S015265119 Idler Gear Stud 1 M-O003074120 Idler Stud, 959 1 M-O095320121 Rod Clamp 2 W-O095020122 G

Seite 4

(12)

Seite 5 - 3.10 Clearing A Jam

(13)

Seite 6 - 5.0 Adjustments

Quick Reference Part Number ListRollers And BushingsBushing part numbers are provided here for easy identification. Rollers are counted from top to bo

Seite 7 - 6.0 Troubleshooting Guide

(15)

Seite 8

251 Wedcor Avenue • Wabash, IN 46992Phone: (260) 563-0641 • Fax: (260) 563-4575Website: www.martinyale.com • Email: [email protected]

Seite 9 - Reference Illustrations

(2)1.0 NomenclatureThe nomenclature below will be used to describe accessories andparts of your folder found in Fig. 1:2.0 Basic Set-UpUn-pack the f

Seite 10 - PARTS LIST

(3)2.1 Retarder AdjustmentsLoosen 2 socket head set screws on retarder assembly and rotateuntil retarder wheel is centered over feed roller. Use th

Seite 11 - PARTS LIST CONT

(4)3.3 Single FoldsSee Fig. 8. The single fold can be made witheither fold table. The selected fold tableshould be inserted folding end inward, andt

Seite 12

(5)Every stock has an optimum folding speed. Slower speeds arerecommended for lightweight stocks and higher speeds for heav-ier weight stocks. Note:

Seite 13

(6)4.0 MaintenanceWARNING! Rotating parts and electrical circuits willbe exposed when side covers are removed. Alwaysturn the machine completely off

Seite 14 - Rollers And Bushings

(7)fective beyond that. Take carenot to back out the screw toofar as it could fall loose insidethe frame.5.2 Folder Belt TensionWarning! Disconnect

Seite 15

(8)6.5 Wrinkling PaperRetarder Adjusted Too TightSee Section 3.1.Feed Roller ClutchSee Section 6.2.Worn Folding RollersRemove the feed table and the

Seite 16 - Rev. 1 1/28/03

(9)Reference Illustrations Refer to Parts List (pages 10 & 11)

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